|
REPAIR
SERVICES FOR RUSTON SERIES TURBINES
|
Mechanical
Units
Bearings:
Gearbox bearings and thrust pads can all be re-babitted
and re-machined. Thin wall shell bearings cannot be
repaired.
Shafts,
Bearing journals, and Thrust Collars: Stub shafts,
bearing journals, and thrust collars can be ground,
hard chromed, re-ground and balanced. In case of stub
shafts these have been done without dismantling the
rotor.
Lube
Oil Pumps: These can be repaired with new rotors
from the original supplier. In addition we have successfully
repaired pump casings by brazing and re-machining.
Combustion
Components: We have established repair procedures
for TA and TB *flame tubes, extensions, swirlers, volutes,
and hot elbows. This includes renewing special coatings,
and use of thermal barriers where appropriate.
Fuel
Valves: Both gas and liquid fuel valves can be
repaired with new internal components for which we
have established sources of supply.
Burners,
Liquid Fuel: Repair and calibration service is
provided for these units.
Burners,
Gas Fuel: Repair and Flow check are provided for
these units, but final calibration must be done in
the field as part of installation.
Fuel
Valve Actuators: These can be repaired including
modification of the bearing sleeve which often has
become seized in humid conditions; we also replace
stepper motors and positioning potentiometers when
necessary.
Governors:
Repair and overhaul complete and partial governor
assemblies.
Fuel
Supply Slam Shut Valves: Repair and replace diaphragms,
seals, magnetic door assemblies, reset valves, and
can install indicating switch for remote annunciation.
Inlet
Guide Vane Actuators: Repair both inlet guide
vane Bellofram pneumatic actuators and air relay valves.
Blow
Off Valves: Repair and replace, diaphragms, valve
assembly, and bearings. Repair valve stems with spray
metal coating and re-machining. Repair valve by inserting
new steel valve seats.
Pressure
Regulators: Repair and replace seals and seats.
Pressure
and Temperature Switches: Replacement actuators
and micro switches are available. All repaired switches
are fully tested and calibrated prior to dispatch.
Solenoid
Valves: All types can be repaired; we have established
both original and alternative parts suppliers.
Starter
Motors
Gas: Can rebuild all gas starter motors, provide
reconditioned exchange service from the original manufacturer
and alternative suppliers, and rebuild all clutch
assemblies.
Electric:
Can repair TA electric starter motors with original
manufacturer's parts or our own depending on availability.*
Repair
Kits: Have prepared repair kits for the above
assemblies.
Blades:
Established reputable sources for blade repair in
the U.S.. We recommend that all static blades be repaired
unless metallurgy tests dictate otherwise; repair
of rotating blades should only be done in cases of
minor mechanical damage.
Gas
Producers, Static and Rotating Elements: Have
facilities and tooling to rebuild these items. Major
parts for the rebuild may be provided by us or the
customer. New OEM parts can be provided if required;
we can supply new or reconditioned parts from other
sources depending on customer's requirements which
can substantially reduce the cost of the repair. In
these instances, PSI will dismantle the unit, evaluate
whether recovery action can be taken on the blades
shafts, wheels and advise customer accordingly. The
rebuild includes certification of balancing of rotating
units, build and clearance sheets.
Other
Items: We are happy to help locate and repair
other hard to source and expedite items, especially
of European manufacture.
Control
Systems
Chassis 1: Repair or replace flame viewing
cards.
Chassis 2: Repair or replace low voltage sensing
units, and all printed circuit cards.
Chassis 3: Repair or replace all printed circuit
cards.
Chassis 4: Both R.E. and Rustronic governor
modules can be repaired and calibrated.
Chassis 5: R.E., Delta, and Rustronic modules
can be repaired and calibrated.
Chassis 6: Latest version inverter / converters
cannot be repaired because of a potting compound used
to cover the components. With use of our flame viewing,
the whole system can be converted to 24 VDC.
Cabinet Assemblies: We strip, refurbish and
rewire existing cabinets.
Auxiliary Cabinets: Where special purpose electronics
such as valve sequencing, vibration analysis, or surge
control units are provided, we can repair these on
an as required basis.
E-mail
our staff with any additional repair
questions. Be sure to include the model of the
Ruston TA or TB series engine and a specific
description of the repair needed.
|